Pusher Reduction Equipment
Overview and Principles
Powdered material deoxidization/annealing equipment of this series produced by, is primarily applied to the deoxidization/annealing of metallic oxide powders, also to the calcination of salts and the metallurgy and sintering of powders.
The entire equipment is consisted of three major components, furnace, material pushing device and temperature regulating system. Heating elements are distributed on and beneath the Muffle device, installed as draw-pull type of two lateral sides of the furnace connecting through with each other, convenient for installation and maintenance.
Both front and rear material passing ends are designed with bi-door furnace for constructing gas-replacing room, decreasing the gas exposed points and consuming, and greatly improving the steady of product quality and production security.
Each stage is equipped with closed-loop control system consisted of thermocouple, digital-displaying type intelligent PID regulator, and pressure and power regulator, achieving in precisely auto-controlling temperature (temperature control precision ±5℃). Pusher’s pushing force is set with monitoring, PLC + touch screening control, simplified and clear operation, and auto-checking procedure guarantee device safely performing.
Wet powder directly enters in deoxidization reaction, lower oxygen content. The gas pressure inside furnace is controllable, higher powder quality.
Temperature control system is equipped with thermocouple, digital-displaying type intelligent PID regulator, and controllable silicon, forming closed-loop control system, achieving in precisely auto-controlling temperature.
Performances and Advantages
possesses several key core technologies and proprietary intellectual property rights.
Own patent technologies (Patent No. ZL200730070496.0). Uniformed furnace structure improves its temperature holding property and is convenient for maintenance.
A. Controlling Advantages
Adopt the best human-machine interface, 10-15 inch, among German brands, centralized date input, centralized management, and centralized control.
1. Completely auto-operation (completely auto-regulating, such as boating time, pressure, flow, ignition);
2. Applies British European temperature control system, higher temperature controlling precision;
3. Real-time alarm, historical alarm recording;
4. Auto-deciding handling methods after alarming, waiting with grades;
5. Integrated input of temperature, flow, pressure, and boating time;
6. Real-time tendency curves and historical tendency curves;
7. Operating authorization: operator, manager etc. (password protected);
8. Multi-stage technological curve options;
9. Upgradable remote assisting-diagnosing system.
B. Overall Designing Advantages
It utilizes integration designing, combining cooling water, gas convergence and divergence and furnace together, in order to reduce using area size. The entire equipment is painted by baking varnish.
C. Intelligent Control Technical Advantages
1.Apply with German imported Pressure Transducer Control;
2.Flow can be continuously set depending on its process;
3.Each process gas has two alarming output (warning alarm, acting alarm).
4.Delicated gas flowing control, and gas can evenly permeate into products.
D. Production Efficiency Advantages
1.Production max output of singe furnace approximates 8 ton/per day.
2.Innovative holding insulation technology, saving more than 50% electricity consumption.
3. Save more than 30% gas consuming.
4.Single-furnace product qualification ratio≥99%.
E. Completely Circulation Operating System Advantages
1. Double-replacing door structural design;
2. Fast-assembling complete circulating rails;
3. Accurately limit locations;
4. Independent operation available (single):
5. Reduce human-labor costs.
F. Security property superiorities
1. Huge-scale explosion-proof equipment;
2. Back-pressure filling device;
3. High-temp furnace tube deformation control.
G. Performance upgrading advantages
1. Multi-point temperature testing inside furnace;
2. Auto-examining and controlling on cooling water flow/temperature;
3. Gas oxygen content/leakage points checking inner furnace technology;
4. Valves applies German and Japanese brands;
5. Human-machine interface adopts the best brand in Germany.
设备主要技术参数 Principle Technical Parameters
Product technical parameters of equipment are presented as below, and partial of these data will be updated as the product innovation, please contact us if any latest data:
It is standard configuration above, and can be adjusted according to the demand from customers.